Mill Masters Products

 

Mill Masters is the world leader in thin wall tube mills. Over 110 MILL MASTERS Tube Mills all over the world and our Tube Mills are known throughout the world for their robust design and ease of operation.

Mill Masters Tube Mills are manufactured in our state of the art manufacturing facility by true craftsmen who believe in quality products and workmanship. Below are the 6 series of tube mills that are available to meet your individual needs along with the rest of our product line such as Subplate Systems and Tooling. Mill Masters can also custom build tube mills beyond the scope of the mills outlined below.

 

Tube Mills

Elite Series

The Mill Masters Elite Series Tube Mill utilizes High Frequency Induction Welding process to allow you to achieve high production rates and speeds up to 600 feet per minute. It is designed for producing Flat Oval tubes ranging from 12mm to 85mm heights in a variety of materials including Aluminum, brass, and Cuprobraze. The Elite Series welds the flat oval tube in a near net shape resulting in a reduced strip width, improved dimensional control, and reduced gage thickness.

Applications: Automotive heat exchangers, Radiators, Heaters, Condensors, Oil Coolers and Charge air coolers



Ultra Series

The Mill Masters Ultra Series Tube Mill utilizes High Frequency Induction Welding process to allow you medium production rates and speeds up to 400 feet per minute. The Ultra is our lowest cost High Frequency Welded tube mill. It is similar to the Elite tube mill, with the exclusion of the accumulator, Pinch rolls and utilizes a single stock reel. It is designed for producing Flat Oval tubes ranging from 12mm to 85mm heights in a variety of materials including Aluminum, brass, and Cuprobraze. The Ultra Series welds the flat oval tube in a near net shape resulting in a reduced strip width, improved dimensional control, and reduced gage thickness.

Applications: Automotive heat exchangers, Radiators, Heaters, Condensors, Oil Coolers and Charge air coolers


Spectrum Series

The Mill Masters Spectrum Series Tube Mill utilizes High Frequency Induction Welding as the weld source to allow you high production rates and speeds up to 600 feet per minute. It is designed for producing tubes in basically any shape ranging from 6mm to 76mm diameter in a variety of materials including Aluminum, Copper, Brass, Stainless Steel, Carbon Steel and Inconel. The Spectrum Series Tube Mill Welds the tube in a round shape and then reshapes to the desired finish shape allowing the flexibility of running many different shaped tubes on one tube mill. The Spectrum Series Tube Mill is one of the most versatile mills offered.

Applications: Decorative/Protective Consumer products, Appliances, Furniture, Marine, Aerospace, Gas Burner tubes, Air Conditioning/refrigeration, Condensers, Evaporators, co-axial and fiber optic telecommunications cable, and Golf Club Shafts.



Premier Series

The Mill Masters Premier Series Tube Mill utilizes TIG, MIG, Plasma or Laser as the weld source to allow you the ability to weld virtually any material. The Premier Mill is a lower cost alternative for smaller production requirements. Tube sizes range from 6mm to 76mm diameter in a variety of materials, and speeds range from 15 to 40 feet per minute. The Premier Series Tube Mill utilizes weld in the round shape technology and then reshapes to the desired finish shape allowing the flexibility of running many different shaped tubes on one tube mill.

Applications: Decorative/Protective Consumer products, Appliances, Furniture, Marine, Aerospace, Gas Burner tubes, Air Conditioning/refrigeration, Condensers, Evaporators, co-axial and fiber optic telecommunications cable.



Quantum Series

The Mill Masters Quantum Series Tube Mill utilizes a Folded or Lock Seam technology. The Quantum Series is our lowest cost tube mill and has the ability to produce aluminum or brass flat oval tubes ranging from 16mm to 40mm in height, and speeds from 40 to 120 meters per minute. The Quantum Series of tube mills is an inexpensive alternative to the welded mills due to the absence of a welder. The Folded Quantum tube mill is an excellent mill for producing radiator or heater core tubes in a cell concept eliminating the need to handle the tubes between processes.

Applications: Automotive heat exchangers, Radiators, Heaters, and Oil Coolers.

Fully Integrated Welded Cable Mills

Welded Cable Mills

High Frequency Welded Lines, TIG Welded Lines, Laser Welded Lines, Both Corrugated & Smooth
Fully Integrated Lines including pay-out and take-up equipment and tractor drives.
Mill speeds depend on tube size and material thickness.


Applications:
Fiber Optic, Data, Coaxial, Communication & High Voltige Power Transmision Lines

Materials:
Aluminum, Copper, Stainless



Burst Testers

The Mill Masters BT-3500 Burst Tester offers a fully automatic cycle to test the integrity of your tubes. The BT-3500 has a maximum burst pressure of 3500psi, and can test tubes from 6.985mm to 76.20mm height in flat oval, up to 1" diameter in round, and maximum tube lengths of 1016mm without any tooling changes. The stainless steel enclosure locks down during the burst cycle, and the PLC control with digital readout records the maximum tube burst pressure.


RC340 Rotory Cut Off

The Mill Masters RC340 Rotary Cut Off Machine is designed for cutting flat oval shaped tubes inline with a high-speed tube mill. Utilizing Mill Masters proprietary software designed to control the mechanical components, the RC340 offers excellent cut quality.

The tubes are cut using a precision blade as it passes through the cut off die set. The blade is mounted on a rotating cutter arm driven by a servomotor.


Tube Stackers


The Mill Masters TS-3440 Tube Stacker can orientate and stack tubes from 5.1 to 40 inches in length, and 13mm to 34mm in height. State of the art PLC controls enable the Mill Masters TS-3440 to process heater core tubes at a rate of up to 300 tubes per minute as a single unit, and 600 tubes per minute as a double unit.

Tube Dimple Station

Introducing Mill Masters New Dimple Free Zone Tube Dimple Station. No more hassles with Dimples at the tube ends creating poor header to tube joints.The Mill Masters Dimple Free Zone Tube Dimple Station is PLC Controlled allowing for precise dimple positioning at the tube cut area. Contact Mill Masters Sales Representative for more information.


Tooling

Mill Masters Precision Tooling is manufactured to standards that are second to none. Our highly skilled craftsmen utilize up to date precision CNC Lathes to manufacture our precision tooling to exact specifications allowing you to produce the highest quality tubes. All Mill Masters Tooling is manufactured utilizing our exclusive 8 step machining process ensuring you the highest quality all the time. Mill Masters offers tooling in a variety of materials such as D2, Carbide and Ceramics. Our Tooling Design Engineers design your tooling to produce tubes to your exact specifications.



Weld / Squeeze Boxes

Mill Masters can supply you with all your weld box needs. Whether you need a standard weld box, stainless steel, or water cooled. Mill Masters is your one stop weld box source.



Subplates

Let Mill Masters retrofit your tube mill to utilize subplate systems or rafts. Mill Masters can adapt subplates to almost any brand of tube mill allowing for quick and easy tooling changes which result less downtime and less scrap.




Spare Parts

Don't let inferior reverse engineered parts rob your tube mill of operating at its maximum performance.

Mill Masters offers a complete array of spare parts for your McKenica or Mill Masters tube mill. We are the only authorized supplier of McKenica spare parts. Mill Masters owns all the parts drawings to supply you with parts that are the exact spec as the original manufacturer.


For more information please contact a Mill Masters sales representative.
Sales: (731) 668-5558 sales@millmasters.ne
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